This repair manual has been prepared to provide information covering general service repairs for the L and 2L engines equipped on the TOYOTA CRESSIDA, CROWN, HIACE, I-IILUX IOYOACE and BUV.
Toyota Hilux Toyota Hilux was first manufactured in around 1968. It is a series of compact pickup trucks. This truck has gained a reputation for its exceptional reliability and sturdiness even during heavy use, and in fact it is often referred to as the Indestructible Truck.
- Oct 01, 2015 Hilux Service & Repair Manual (Jul 15 - Current) 2015 Toyota HiLux 4x4 SR5 double cab Toyota's Service and Repair Manuals includes basic repair instructions, diagnostic charts, component removal/replacement procedures and electrical wiring diagrams.
- Toyota Hilux 1KZ-TE engine factory workshop and repair manual - Download on PDF. Engine, the diesel engines were replaced by the 2.8 L (2776 cc) 3L engine, and the 2.4 L (2446 cc) 2L-T turbo diesel engine was replaced by the electronically injected 2L-TE turbo diesel engine. In 1993, the 22R-E gasoline engine was replaced by the 2.7 L (2693.
This is a comprehensive workshop service manual for TOYOTA L engines. This manual has been written in a format that is designed to meet the needs of Toyota technicians worldwide. You will never be dissapointed with the quality and content of this workshop manual.
Applicable models:
- LX 70 series
- LS 1 20 series
- LH 11, 51, 61. 71 series
- LN 50, 55, 56, 60, 6b series
- LY 31 series
- LF 30 series
- LJ70 series
The sections which contain specifically different operations for the 2L-T engine equipped on the below-listed models of the TOYOTA CRESSIDA are listed at the back of this manual.
Applicable models:
- LX 71 series
2L is four cylinder diesel engine. 2.4L 2466cc. Bore and stroke of 2L engine is 92mm. Outputs range from 72 to 87 hp (54 to 65 kW), compression ratios of around 22.3:1 and torque of 15.8–16.8 kg·m (155–165 N·m). 2L engine is used in Hilux, Mark II/Chaser/Cresta, Hiace, Revo, Dyna, 1984–1990 Blizzard. 2L-T is turbo version of 2L engine. 2L-T have same and stroke as 2L engine but 2L-T engine have higher compression ratio and out put.
CONTENTS
- HOW TO USE THIS MANUAL
- IDENTIFICATION INFORMATION
- GENERAL REPAIR INSTRUCTIONS
- ABBREVIATIONS USED IN THIS MANUAL
- FUEL SYSTEM
- REPLACEMENT OF FUEL FILTER
- FUEL FILTER WARNING SWITCH
- FUEL HEATER
- INJECTION NOZZLES
- INJECTION PUMP
- COOLING SYSTEM
- TROUBLESHOOTING
- CHECK AND REPLACEMENT OF ENGINE COOLANT
- WATER PUMP, THERMOSTAT
- RADIATOR
- CHARGING SYSTEM
- PRECAUTIONS
- TROUBLE SHOTING
- CHARGING SYSTEM CIRCUIT
- ON-VEHICLE INSPECTION
- ALTERNATOR
- ALTERNATOR REGULATOR
- CHARGE LIGHT RELAY
- MAIN RELAY.SERVICE SPECIFICATIONS
- ENGINE MECHANICAL
- FUEL SYSTEM
- COOLING SYSTEM
- LUBRICATION SYSTEM
- STARTING SYSTEM
- CHARGING SYSTEM
- ENGINE MECHANICAL
- DIESEL ENGINE DIAGNOSIS
- DIESEL ELECTRICAL SYSTEM DIAGNOSIS
- ENGINE TUNE-UP
- COMPRESSION CHECK
- TIMING BELT
- CYLINDER HEAD
- CYLINDER BLOCK
Toyota Hilux 2014 Manual
Pub.NO: 3625
Language: English
Format: PDF
Pages: 228
Toyota Hilux Workshop Manual PDF 1997-2005
models:
Toyota Hilux
Toyota 4Runner
Toyota 4Runner Surf
Sixth generation (N140, N150, N160, N170)
years:
1997-2005
engines:
2.0 L I4
2.4 L I4
2.7 L I4
3.4 L V6
2.4 L D-4D turbo diesel
2.5 L D-4D turbo diesel
2.8 L diesel I4
3.0 L diesel I4
Toyota Hilux Diesel Specs
transmissions:
Automatic & Manual
item-format:
.PDF
Content example of Toyota Hilux Workshop Manual PDF
ENGINE MECHANICAL (5VZ-FE) – CYLINDER HEAD
Author0001: Date0001: 864
2002 4RUNNER (RM887U)
INSTALLATION
1. PLACE CYLINDER HEAD ON CYLINDER BLOCK
(a) Place 2 new cylinder head gaskets in position on the cylinder
block.
NOTICE:
Be careful of the installation direction.
(b) Place the 2 cylinder heads in position on the cylinder head
gaskets.
2. INSTALL 12 POINTED HEAD CYLINDER HEAD BOLTS
HINT:
0001 The cylinder head bolts are tightened in 2 progressive
steps (steps (b) and (d)).
0001 If any bolt is broken or deformed, replace it.
(a) Apply a light coat of engine oil on the threads and under
the heads of the cylinder head bolts.
(b) Install and uniformly tighten the cylinder head bolts on
each cylinder head, in several passes, in the sequence
shown, then repeat for the other side, as shown.
Torque: 34 N·m (350 kgf·cm, 25 ft·lbf)
If any of the cylinder head bolts does not meet the torque specification,
replace the cylinder head bolt.
(c) Mark the front of the cylinder head bolt head with paint.
(d) Retighten the cylinder head bolts by 90° in the numerical
order shown.
(e) Retighten the cylinder head bolts by an additional 90°.
(f) Check that the painted mark is now facing rearward.
3. INSTALL RECESSED HEAD CYLINDER HEAD BOLTS
(a) Apply a light coat of engine oil on the threads and under
the heads of the cylinder head bolts.
(b) Using an 8 mm hexagon wrench, install the cylinder head
bolt on each cylinder head, then repeat for the other side,
as shown.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
(c) Connect the ground strap with the bolt.
Below is a link showing the Toyota Hilux Workshop Manual PDF
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